EV-Truck

Case Study

Case Studies and Best practices

For Zero emission trucking, the most developed technologies are Battery Electric Vehicle (BEV). BEV are already implemented on large scale in e-Buses segment across country.39 The Indian Medium & Heavy-Duty Truck (MHDT) segment accounts for around 2% of the total on-road fleet and nearly 37% of the commercial vehicles (goods and passenger) on-road. However, with 15% of the total vehicle kilometer travelled they consumes 39% of fuel and their contribution to annual CO2 emissions reach a staggering 47%, highlighting their substantial carbon footprint. The primary reason for same being they running much longer distances and carrying significantly higher loads. Hence, e-Trucks can be next target for vehicle electrification segment, decarbonising the freight sector

Considering the improving standard of living, rising consumerism, and the growth of e-Commerce, associated road freight movement is expected to increase to 9.6 trillion tonne kilometres (tonne-km) by 205040. This is to be supported along with Indian government infrastructure supply initiatives for national projects like Sagarmala, Bharatmala, Dedicated freight corridor (DFC) and others inferring that demand of trucks will increase significantly and a mode shift required to decarbonise logistics sector. 

The multi-axle rigid haulage trucks are one of many distinctive traits that have emerged in the Indian trucking industry throughout time. It is challenging to get all the information because of this industry’s informality and its evolutionary character. Without evaluating many design options in strictly regulated pilots, it is impossible to determine the criteria for a considerably different option, like the BET, and their criticality. However, it is crucial to carry out these pilots in different corridors that account for all of these changes given the varied nature of the terrain, nature of the cargo carried, road conditions, climate, driving patterns, loading patterns, vehicles used, and usage conditions across the nation.

A set of Representative Models for Duty-Cycle Simulations are presented by CALSTART. Several Application-Segment for Electrification (Table 1) which can be electrified in next 2-7 years. Low energy applications can be electrified in within 2 years, by borrowing powertrains from e-Buses. High-energy application can be electrified in 2-5 years, with e-Power Take Off (e-PTO) & charging opportunity every 50-100 km. Very high energy applications can be electrified in 5-7 years, with second-use e-Trucks, higher energy density batteries

Range Application Segment Distance (Km) Range
LPG cylinder
L&IDT
≤ 100 km
Low Range / Charge Applications
Tankers(water, milk, petroleum & edible oil)
All
≤ 200 km
Perishables (Vegetables, fruits & fish)
L&IDT
≤ 100 km
Minerals (coal, aluminium, iron, etc.)
HDT
≤ 100 km
Parcel loads
L&IDT
≤ 200 km
High Range / Charge Applications
Parcel loads
MHDT
> 200 km
LPG cylinder
MHDT
> 100 km
Tankers(water, milk, petroleum & edible oil)
All
> 200 km
On-road Tippers
MDT
≤ 300 km
LPG Bulkers
MHDT
> 100 km
Perishables(Vegetables, fruits & fish)
MHDT
> 100 km
Market loads
All (laden both way trips)
≤ 100 km
Very High Range / Charge Applications
Cement Bulkers & Bags
MHDT
0- 500 km & beyond
On- & Off-road Tippers
MHDT
> 300 km
Steel (sheets, bars and rods)
MHDT
0-500 km & beyond
Metals & finished products
All
0-500 km & beyond
Market loads
All (overload & laden both way trips)
> 100 km
Hilly region applications
All
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